X Ring Seal

An X-ring, also known as a quad ring, is similar to an O-ring, the primary distinction being its cross-sectional shape. While an O-ring has a round cross-section, an X-ring has an X-shaped cross-section, hence the name. X-rings were developed to serve as enhancements to O-rings under certain conditions. Both X-rings and O-rings are double-acting seals, meaning they can seal in both directions.

Main use: static and dynamic applications

Calculating X Ring Cord Cut-Length

How to calculate X Ring cord length needed: ( ( OD + ID ) / 2 ) x Pi = length Pi=3.14159 Inside Diameter (ID) = Outside Diameter (OD) - twice the cross section (C/S) ID = OD - (2 x C/S)

Cutlength : The O-Ring Store LLC, We make getting O-Rings easy!

How to X ring work?

An X-ring is an elastic part placed between two parts and then squeezed to fill up the gap between the two parts. An X-ring has at least four sealing surfaces. When an X- ring is installed, the X-ring is slightly compressed to seal at low pressures. When an X- ring is pressurised, the X-ring is forced to “flow” within the groove toward the clearance gap. The small area between the sealing surfaces can be filled with lubricant to reduce friction and increase lifetime in dynamic applications.

 Without Pressure

x ring no pressure1

With Pressure

x ring pressure1

Choosing an X-ring

Choosing an X-ring over an O-ring can be beneficial in a number of situations, with these advantages applicable in both static and dynamic applications. The X-ring is commonly chosen as a superior alternative to the O-ring for several reasons, such as:

  • Prevention of Premature Leakage in Dynamic, Sliding Applications:

rings in sliding applications (such as piston or rod sealing) is that they have a tendency to twist. This twisting can potentially create a leakage path, leading to premature failure. X-rings, due to their X-shaped cross-section, are less likely to twist, offering enhanced stability and, consequently, better sealing performance.

x ring1a

  •  Extended Seal Life: X-rings have a lower friction coefficient compared to O-rings, which means less wear and longer service life. This is especially important in dynamic applications where the seal is constantly in motion.
  • More Sealing Efficiency: X-rings have four points of contact as opposed to two points in O-rings. This means that X-rings have twice the sealing surface in contact with the part, which makes them more efficient at preventing leaks.
  • Resistant to Extrusion and Spiral Failure: X-rings are more resistant to extrusion and spiral failure due to the larger surface area in contact with the hardware. This can be beneficial in high pressure applications.
  • More Tolerance to Lubrication Conditions: X-rings can handle a wider range of lubrication conditions, which makes them more versatile in various applications.

X-ring materials

X-rings can in principle be made in most O-ring compounds. However, the standard range focuses mainly on compounds used in dynamic applications in contact with oil:

NBR 36624

NBR 36624 is the most common material for applications with hydraulic and lubricating oils. NBR is not ozone- and UV-resistant and can accelerate ageing when exposed to ozone and UV. For example, our standard NBR Compound 36624 has a range of -30C to 120C, in oil it is recommended to go up to 100 degrees maximum.

FKM 51414

FKM is commonly called 'Viton', after one of the best-known FKM brand names, Chemours' Viton™. The ISO designation is FKM 51414 is a high-quality fluoroelastomer, black in colour, which is highly resistant to many chemicals, oil, grease and fuels and, due to its high density, can also be used in vacuum applications. There are many different types within the FKM family. The basic types (co-polymers) are not suitable for use in steam applications. FKM 51414 can withstand much higher temperatures than NBR 36624 and can therefore be a better choice for high-temperature oil, for example, FKM 51414 has a temperature range of -20C to 200C.

EPDM 55914

This black EPDM 70 provides sealing against acids, bases, hot water and low pressure steam. It is also resistant to ozone and UV radiation. This material is not suitable for applications where mineral and animal fats and oils are used. This material has a temperature range of -55°C to +130°C. If the application temperature is above +130°C, choose compound 55915.

 

Which X-ring size do I choose?

Choosing the right size X-ring is important for the proper functioning of the seal. For dynamic use, it is recommended to take the thickest possible size of X-ring. A thicker X-ring also compensates for wear phenomena better, the compression set is more favourable, the dynamic sealing ability is also better and can accommodate larger movement gaps better. For static seals, a smaller cross-section can also do well.

 

X Ring Tolerances

X-rings (Quad TM-rings) use the AS 568 and METRIC standards for dimensions. The groove dimensions are slightly different, and can be enlarged up to 15%.

 

ADVANTAGES OF X RING
  • Low friction
  • Sealing faces without flash
  • Do not tend to twist
  • Good sealing effect
  • A lubrication depot can form between the sealing lips

APPLICATION CONDITIONS, standard material NBR 70

    Application conditions, standard material NBR 70
 Pressure    Dynamic   No back-up ring  ≤ 50 bar
 With back-up ring  ≤ 300 bar
 Static     No back-up ring   ≤ 50 bar
  With back-up ring  ≤ 400 bar 
Temperature    -30°C to +100°C 
   Sliding speed for linear movement  ≤ 0.5 m/s 

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